How SSG's latest tech innovation is transforming the picking process
Innovation drives progress in logistics and warehousing. As businesses look for ways to work faster and save money, new tools are created to meet these needs. Southwest Solutions Group (SSG) has introduced a cutting-edge solution designed to transform the picking process: the Color-to-Pick system.
In this blog, we’ll explain how this technology works, its key benefits, and why it’s a game-changer for businesses focused on efficient warehousing and inventory management.
Introduction to Color-to-Pick Technology
SSG’s Color-to-Pick system combines software and hardware to make the picking process in warehouses faster and more efficient. Traditionally, picking has required a lot of manual work and coordination, which often leads to mistakes and slowdowns. The Color-to-Pick system solves these problems by offering a simpler and more effective way for operators to complete their tasks.
How the Color-to-Pick System Works
The Color-to-Pick system uses specific colors to assign tasks or operators during the picking process. It supports three to six units, with each operator identified by a unique color. When operators select their color at the machine, KBS batch lights show where to place items in the batch station.
This setup lets multiple operators work on the same batch at once, speeding up the picking process. The system is also flexible, adapting to changes in labor needs, making it perfect for businesses handling seasonal spikes or managing aftermarket spare parts.
The Multi-User Picking Process
One of the standout features of the Color-to-Pick system is its ability to handle multi-user picking. In a typical setup, up to four operators can work on a single batch station, each identified by a different color. The process is straightforward: operators select their color on the machine, pick the required items, and then place them in the appropriate batch area as indicated by the KBS lights.
This system not only improves the speed of the picking process but also enhances accuracy. By clearly identifying each operator's tasks through color coding, the likelihood of mistakes is reduced, leading to more accurate order fulfillment and improved customer satisfaction. Additionally, the system can be integrated with various types of equipment, such as carousels and shuttles, providing flexibility in its application.
Improving Velocity and Efficiency
A key advantage of the Color-to-Pick system is its ability to improve velocity and efficiency within the warehouse. The system can significantly increase the number of lines picked per hour. For instance, in a four-machine cell with multiple operators, the system can achieve speeds of over 200 lines per hour. This is a substantial improvement over traditional picking methods, which often struggle to meet such high demands.
The system also supports dual tray delivery, which further enhances efficiency. By allowing multiple trays to be delivered simultaneously, the system reduces the time operators spend waiting for trays to arrive, thereby increasing overall productivity.
Flexibility and Scalability
One of the most impressive aspects of the Color-to-Pick system is its flexibility and scalability. The system can be easily adjusted to accommodate different levels of labor and operational demands. Whether a business needs to scale up its operations during peak seasons or manage a steady 
workflow throughout the year, the system provides the necessary tools to do so efficiently.
The technology also offers multiple ways to identify operators and tasks. Businesses can choose between mechanical buttons or tablet devices to manage the color selection process. This flexibility allows companies to tailor the system to their specific needs and preferences, ensuring optimal performance.
Real-World Applications
Recent discussions highlighted several real-world applications of the Color-to-Pick system, emphasizing its versatility and effectiveness. For instance, the system has been successfully deployed in distribution centers and aerospace companies, proving its capability to manage complex, high-demand environments.
One standout application showcased the use of KBS batch lights on large totes to streamline the picking process for oversized items. This approach enabled operators to quickly and accurately pick items from large bins, demonstrating the system's adaptability.
Transform Your Operations with Color-to-Pick
The Color-to-Pick system is a game-changer for logistics and warehousing, offering unmatched efficiency, accuracy, and flexibility through intuitive color-coding combined with advanced software and hardware integration. Businesses that implement this technology can achieve significant improvements in their picking processes, boosting productivity and enhancing customer satisfaction.
Ready to see the difference for yourself? Contact us today to explore how Color-to-Pick can revolutionize your operations. Call us at 866-963-6150 or fill out our free quote form to get started on optimizing your warehouse efficiency.
