The aerospace industry, known for its complex operations and strict quality standards, needs smart storage and retrieval solutions. Automated storage systems, like those from Kardex, have become essential in this high-demand field. Southwest Solutions Group (SSG) offers a range of Kardex products designed to improve efficiency, security, and accuracy in aerospace storage processes.
In this blog, we’ll explore some of the key Kardex products used in the industry, including their applications in maintenance, repair, and overhaul (MRO), tooling management, and spare parts inventory. We'll also discuss the real-world benefits these systems offer, such as better inventory accuracy, lower labor costs, and optimized storage space.
The Rise of Automated Storage in Aerospace
Automated storage systems are changing the way many industries manage inventory, and aerospace is no exception. These systems are vital for handling MRO items, tools, and spare parts. With the need for precise inventory control and quick access to parts, the aerospace industry greatly benefits from automated storage.
Automated storage systems offer numerous benefits that can greatly improve aerospace operations. By implementing these solutions, you’ll gain enhanced inventory accuracy, faster retrieval times, and optimized use of storage space. Additionally, automated systems reduce labor costs and minimize human error, leading to more efficient workflows. With quick access to critical parts and tools, your operations will run smoother, ensuring maintenance schedules are met and aircraft downtime is reduced. These solutions provide the reliability and scalability needed to keep up with the fast-paced demands of the aerospace industry.
SSG’s range of Kardex products includes Vertical Lift Modules (VLMs), Vertical Carousels, Horizontal Carousels, and Vertical Buffer Modules, all tailored to meet the specific needs of the aerospace market.
Vertical Lift Modules
Vertical lift modules (VLMs) are enclosed systems that store items on vertically arranged trays. These trays can hold items of various sizes and weights, with each tray supporting up to 2,000 lbs. VLMs are great for facilities with high ceilings, as they use vertical space efficiently.
Features & Benefits:
Pick-to-light software for fast and accurate retrieval
- Saves up to 85% of floor space
- Can be integrated with robotic arms and conveyor systems
- Security features like automatic shutter doors to protect items
- Modular design for future expansion
In aerospace, VLMs are especially useful for storing and retrieving MRO materials. The ability to adjust tray heights and automate tray delivery speeds up retrieval times and boosts productivity, ensuring that critical components are always within reach.
Vertical Carousels
Vertical carousels work like a ferris wheel, rotating trays or shelves into the operator’s reach. These carousels are ideal for facilities with lower ceilings and are designed for storing similarly sized parts. Their compact design can save up to 80% of floor space compared to traditional storage systems.
Features & Benefits:
Multiple access points for multi-floor or through-wall use
- Pick-to-light software for efficient retrieval
- Bar code integration for quick transactions
- Built-in workstations for batch picking
In aerospace, vertical carousels are perfect for managing tools and spare parts. They deliver the needed item directly to the operator, reducing the time spent searching and minimizing downtime.
Horizontal Carousels
Horizontal carousels are designed for fast and accurate picking, making them ideal for manufacturing and distribution in aerospace. These carousels rotate bins to the operator, allowing for quick order processing.
Features & Benefits:
Adjustable shelves that rotate at 85 feet per minute
- Batch picking lights for accurate order fulfillment
- Inventory management software for fast picks
- Optional security doors for protection
- Customizable storage levels with totes, partitions, and dividers
These carousels are ideal for high-volume tasks, such as assembling aerospace components or managing spare parts. By reducing manual labor, horizontal carousels help improve throughput and accuracy.
Vertical Buffer Modules
Vertical buffer modules are bin-based systems designed for storing slow-moving items or buffer stock. They use the goods-to-person approach, delivering items directly to an operator at an ergonomic station.
Features & Benefits:
High-density vertical design for maximum storage capacity
- Energy-efficient and cost-effective
- Flexible storage for different bin sizes
- Capable of handling up to 500 order lines per station
- Automatic replenishment to save time and labor
These modules are great for aerospace facilities that need to store small, lightweight parts or buffer stock efficiently. Their design allows for quick access, improving productivity.
Real-World Benefits for Aerospace
Automated storage systems have transformed aerospace operations. Companies report significant improvements in inventory accuracy, reduced labor costs, and increased storage capacity. Fast and precise part retrieval helps meet maintenance and production schedules, reducing aircraft downtime and boosting overall efficiency.
MRO Applications
Automated storage solutions like VLMs and vertical carousels streamline the storage and retrieval of tools and parts for MRO operations, ensuring maintenance crews always have the parts they need.
Tooling Management
Effective tooling management is critical in aerospace. Automated storage systems ensure tools are securely stored and easy to access. With pick-to-light technology, tool retrieval is faster and more accurate, cutting down on setup times and boosting production.
Spare Parts Inventory
Managing spare parts is a complex task in aerospace. Automated storage provides precise inventory control, ensuring spare parts are available when needed, reducing stockouts, and optimizing inventory levels to cut holding costs.
Upgrade Your Aerospace Operations with SSG
We are dedicated to being your trusted partner in optimizing your storage and retrieval systems. With decades of experience, we specialize in designing, delivering, and installing tailored solutions that meet the unique needs of your industry. Whether you need assistance with automated storage systems or other advanced storage technologies, we work closely with you through every step of the process—from the initial design phase to seamless installation and ongoing maintenance support. Our team is committed to providing reliable solutions that enhance your efficiency, save space, and improve your operations for the long term.
Kardex automated storage systems offer aerospace companies unmatched benefits in efficiency, accuracy, and space savings. Whether for MRO, tooling, or spare parts management, these systems provide reliable, scalable solutions that meet the industry's high standards. Contact us today by calling 866-802-0017 or fill out our free quote form to find out how we can transform your storage and retrieval processes.
